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电驱动旋转导向系统新型双台肩导电钻杆研究

发布时间:2023-02-07 19:17
  随着石油天然气需求的不断增大,油气资源的勘探开发深度也在不断增加。为了提高单井产量、降低油气开采成本,水平井、丛式井、大位移井等定向井的钻井数量越来越多,对井眼轨迹的控制精度要求越来越高。在此大背景下,各种提高定向井施工精度和施工效率的工具不断出现。其中应用最为广泛的是井底液力马达驱动的旋转导向工具。这种导向工具的地面与井底的通讯方法为泥浆脉冲(MPT)。这种通讯方式或数据传输方式传输速度低、传输数据量小、传输精度易受井底振动的影响。为了提高数据传输速度、克服泥浆脉冲传输(MPT)的缺陷,随后又出现了带缆钻杆(WDP)传输方式。为了确保WDP的传输质量与强度,需在钻柱上安装锂电池电源供电。由于受锂电池耐温能力和供电时间的限制,这种传输方法的适应井深受到限制。为了提高旋转导向工具的数据传输速度与钻井轨迹精度,消除高温高压对现有数据传输方式的影响,开发新一代旋转导向工具迫在眉睫。本研究呈现了双壁通缆钻杆的发展历程,提出了新一代电驱动旋转导向工具的概念和设计。论文从文献调研入手,收集分析了旋转导向工具方面的论文150余篇。分别从电驱动井底工具、泥浆驱动的旋转导向工具、带缆钻杆数据传输方法三方...

【文章页数】:183 页

【学位级别】:博士

【文章目录】:
摘要
ABSTRACT
CHAPTER1 INTRODUCTION
    1.1 Background of the study
    1.2 Review of the literature
        1.2.1 Electric drill
        1.2.2 Rotary steerable system with hydraulic drive
        1.2.3 Wired drill pipe
    1.3 Objectives of study
    1.4 Theoretical and practical relevance of the research
    1.5 Scientific novelty
    1.6 Structure of the thesis
CHAPTER2 STATE OF THE ART
    2.1 Electric drill on electric drill pipes
        2.1.1 Historical background
        2.1.2 General idea
        2.1.3 Electric motor with a bearing unit
        2.1.4 Gearbox
        2.1.5 Deflection tool
        2.1.6 Telemetry system for electric drill
        2.1.7 Insulation monitoring device
        2.1.8 Electric drill pipe
        2.1.9 Slip-ring assembly
        2.1.10 Complete device
        2.1.11 Switch-gear with a transformer substation and step up transformer
        2.1.12 Development steps to improve the electric drill
        2.1.13 Drilling wells with air(gas)blowing
        2.1.14 Benefits and drawbacks
    2.2 Electric drill on coiled tubing
        2.2.1 Historical background
        2.2.2 Surface equipment
        2.2.3 Coiled tubing string
        2.2.4 Downhole equipment
        2.2.5 Cuttings-transport problem
        2.2.6 Benefits and drawbacks
        2.2.7 Future development projects
    2.3 Electric drill on cable
        2.3.1 General information
        2.3.2 American CRREL drill
        2.3.3 Danish ISTUK drill
        2.3.4 Russian KEMS drill
        2.3.5 American PICO-5.2 drill
        2.3.6 Japan JARE drill
        2.3.7 European Hans Tausen drill
        2.3.8 American DISC drill
        2.3.9 Benefits and drawbacks
    2.4 Rotary steerable system with a hydraulic drive
        2.4.1 Historical background
        2.4.2 General idea
        2.4.3 Types of steering units
        2.4.4 Rotary close-loop system
        2.4.5 Positive displacement modular motor
        2.4.6 Measurement and logging while drilling
        2.4.7 Mud pulse telemetry
        2.4.8 Surface equipment
        2.4.9 Benefits and drawbacks
    2.5 Wired drill pipe
        2.5.1 General idea
        2.5.2 Drill pipe with high-speed cable
        2.5.3 Wired tubular components
        2.5.4 Interface sub
        2.5.5 Wired drilling jar and accelerator
        2.5.6 Swivel sub
        2.5.7 Benefits and drawbacks
    2.6 Summary
CHAPTER3 THEORETICAL PART
    3.1 Innovative idea
    3.2 Development and design of new rotary steerable system
    3.3 Design of the near-bit steering tool
    3.4 Design of the electric motor
    3.5 Design of the jar with a current lead
    3.6 Two designs of the double electric drill pipe
    3.7 Summary
CHAPTER4 EXPERIMENTAL PART
    4.1 Prototyping double-shoulder electric drill pipe
        4.1.1 General idea
        4.1.2 Mechanical properties of drill pipe grades
        4.1.3 Single and double shouldered tool joints
        4.1.4 Prototype design and its dimensions
        4.1.5 Type upset of prototype
        4.1.6 Thread tool joint connection
        4.1.7 Electric contacts and conductors
        4.1.8 Inner tube
        4.1.9 Prototype durability
        4.1.10 Protective coating of the inner tube
    4.2 Static analysis
    4.3 Bench testing
        4.3.1 Field of application
        4.3.2 Insulation and high voltage test
        4.3.3 Test bench equipment
        4.3.4 Running of experiment
        4.3.5 Essential health and safety requirements
    4.4 Experimental results
    4.5 Summary
CHAPTER5 INDUSTRIAL APPLICATION
    5.1 International collaboration
    5.2 Russian party
    5.3 Chinese party
    5.4 Delegation of duties
    5.5 Summary
CHAPTER6 CONCLUSIONS AND RECOMMENDATIONS
    6.1 Conclusions
    6.2 Recommendations
ACKNOWLEDGEMENT
REFERENCES
APPENDIXES
    Appendix A Technical data of drilling equipment
    Appendix B Patent of invention
    Appendix C List of publications
    Appendix D Personal resume



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